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Paint Thickness Gauges

  • Identify Accident Damage – Quickly detect panels that have been resprayed or repaired with filler.

  • Protect Your Investment – Ensure vehicles are priced fairly and avoid costly surprises.

  • Improve Transparency – Provide buyers with documented proof of paintwork condition.

  • Support Bodyshops & Refinishers – Verify the consistency and quality of coatings applied during repair.

  • Boost Customer Confidence – Demonstrating paint thickness testing builds trust in sales and aftercare.

  • Comply with Best Practices – Many insurers and warranty providers expect documented inspection data.

  • PosiTest DFT – Lightweight, affordable, and easy to use. Perfect for used car dealers and auction houses looking for quick paint checks.

  • PosiPen – A simple magnetic gauge, requiring no batteries. Compact and reliable for spot checks on ferrous substrates.

  • PosiTector 6000 – Advanced digital gauge with data storage and reporting features. Favoured by professional refinishers, insurers, and high-value car dealerships.

  • Official UK Distributor of DeFelsko – Genuine instruments with full warranty and certification.

  • UK Calibration & Service – Supplied with a traceable calibration certificate at no extra cost.

  • Fast Turnaround – Recalibration and servicing carried out locally, often within one working day.

  • Trusted Since 1998 – Over 25 years supporting automotive, industrial, and inspection professionals.

  • Wide Range of Options – From entry-level testers to professional-grade gauges with data logging.

  • Expert Support – Speak directly to our UK team for guidance on choosing and using your gauge.

Our Paint Thickness Gauges

FAQ’s

What is a paint test gauge?

A paint test gauge measures the thickness of paint or coating layers applied to a vehicle. By comparing readings across different panels, you can detect resprays, filler, or inconsistencies that suggest past bodywork.

Who typically uses paint depth gauges?

Car dealers, used car buyers, auction houses, insurance assessors, and professional bodyshops all rely on paint test equipment. Whether you’re checking for accident damage or validating refinishing quality, a gauge provides fast, objective data.

What’s the difference between a paint depth gauge and a coating thickness gauge?

Both measure coating thickness, but the term paint depth gauge is commonly used in the automotive world, while coating thickness gauge is the standard term in industrial inspection. The instruments themselves often overlap — it’s about the application.

Can these gauges measure on aluminium as well as steel?

Yes. Many modern vehicles use aluminium body panels, and our gauges are designed to measure on both ferrous and non-ferrous metals. The PosiTector 6000, for example, automatically detects the substrate and adjusts measurement mode.

Can a paint gauge detect filler?

Yes. If filler has been applied beneath the paint, the gauge will show a much higher thickness than normal factory-applied coatings. This makes it easy to spot hidden repairs.

Do I need training to use a paint depth gauge?

No. Most gauges are simple to operate and designed for non-specialists. The PosiTest DFT and PosiPen are especially straightforward, while the PosiTector 6000 offers advanced features for professionals who want data logging and reporting.

How accurate are paint test gauges?

All gauges supplied by DFT are calibrated to international standards and supplied with a traceable calibration certificate. The PosiTector 6000, for instance, is accurate to within microns and suitable for professional inspection work.

What is the typical paint thickness on a car?

Factory paint finishes are usually between 80–160 μm, depending on the manufacturer and number of layers. Significantly higher readings may indicate resprays or filler, while very low readings could suggest sanding or polishing damage.

Do the gauges require regular calibration?

Yes, like any precision instrument, calibration ensures accuracy over time. As the UK DeFelsko Authorised Service Centre, DFT provides fast, traceable calibration with a certificate included.

Can I generate reports from the readings?

Basic gauges like the PosiTest DFT and PosiPen are intended for quick checks. Advanced models like the PosiTector 6000 allow you to store, download, and share results, making it easier to provide customers with documented inspection reports.

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